The CleanoSpector is an easy-to-use handheld non-destructive cleanliness inspection instrument used for measuring organic contamination such as oil, grease and cleaning fluid on metal surfaces. The instrument is widely used in Automotive and Aerospace industries and allows users to evaluate cleanliness directly at the cleaning process station, on the production line, during field work or in the laboratory.
The instrument has been specifically designed for monitoring cleanliness on manufactured metal parts during and after the cleaning process to ensure surfaces are free of contaminants before the next manufacturing process e.g. assembly, sealing, gluing, painting, printing, lacquering, laser welding etc. The test results are measured in the degree of the cleanliness of the metal parts in a percentage format or in RFU (relative fluorescence unit).
The measuring principle is simple – the CleanoSpector detects contamination due to its’ fluorescence which is excited by a UV light emitting diode (UV LED). The fluorescence intensity depends on the amount of contamination found on the surface at the measuring point, i.e. the higher the fluorescence the more contamination found on the surface.
Advantages of Using the Fluorescence Method for Measuring Metal Cleanliness:
- High product quality through controlled cleaning.
- Easy evaluation of the cleaning results by comparing the cleanliness of part’s surfaces with a reference surface.
- Detection of contamination on parts of various geometry.
- Output of the cleanliness results in percentage (%) or RFU.
- Easy and automatic calibration on a clean reference surface.
- Variable parameter settings, e.g. quantity of measuring points for an optimal adoption on the inspection task.
- Up to 255 parts’ profiles available.
- Administrator & Operator Settings available
The CleanoSpector can also be integrated for automated inline inspection and robot mounted ideal for 3D part inspection. Please contact our Sales team to discuss these options further.
Application Examples for Metal Cleanliness Inspection: | |
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If you would like to discuss this product please contact one of our Sales Team and they will be happy to answer any questions you may have.
Features:
- Mobile and robust measuring instrument for flexible use at the process and in the laboratory
- Intuitive operation: simple & fast measurement
- Automatic calibration on reference surface
Application Fields:
- Contact-free cleanliness inspection of part surfaces at push of button
- Quality assurance of industrial cleaning processes
- Layer thickness measurement e.g. of corrosion protection
Benefits:
- Highest product quality by monitoring limit values
- Documentation of slightest contamination on various shaped surfaces
- Efficiency by process optimisation.
Packing List: CleanoSpector measuring instrument, carry case, stand, mains adapter, 2 spacers, USB-cable, calibration standard N0 (no fluorescence), operating instruction, calibration certificate
Cleanliness | Power Supply | ||
Measuring Range: | 0 – 100% | Mains Adapter/USB | 100… 240V |
Resolution: | 0.1% | Li-Ion battery | 3.6V / 1,950mAh min 8h operating time |
Power Consumption: | 2.5W max. | ||
Fluorescence intensity | |||
Measuring Range: | 0 – 2,000 RFU (Relative Fluorescence Unit) | Interface, Memory, Dimension & Weight | |
Max. Deviation: | 0.5% of measuring range | USB-interface: | data transfer |
Resolution: | 0.1 RFU | Display: | LCD, illuminated |
Excitation*: | 365nm, max. 150mW | Measuring Profiles: | 254 |
Detection*: | 460nm | Memory: | 8,000 measuring values/profile |
Measuring Point*: | D=1mm | Dimensions (L x W x H) | |
Measuring Distance*: | 4.7mm | Hand-held Device: | 129 x 82 x 48mm |
* standard values | Sensor Head: | 95 x 50 x 30mm | |
Weight (device): | 530g | ||
Layer Thickness | |||
Measuring range | User-defined |
Order Code | Description |
G02-000005 | SITA-ProcessLog Software for Windows 10/11 (USB) licence per device |
G01-000049 | Calibration standard N1 for verification of CleanoSpector |
G01-000048 | Calibration standard N0 (no fluorescence) for verification of CleanoSpector |
G01-000006 | Set of Calibration Standards N0 & N1 |
G01-000039 | Cleaning Kit |
F21-000055 | Magnetic holder for fine adjustment of CleanoSpector |
F10-000439 | Magnetic holder with adapter for measurement stands (thread M6/M8) |
F10-000438 | Shielding for contact-less measurements in high ambient light conditions on flat surfaces |
F10-000437 | Stainless steel block with V-sections to place parts with different shapes (particularly shafts, wires or similar) |
F10-000017 | Aluminium Spacer Type 1 – Standard Shape, for positioning on flat surfaces |
F10-000018 | Tripod Spacer Type 2 – for positioning on slightly curved surfaces |
F10-000429 | Bipod Spacer Type 3 – for perpendicular positioning in notches and grooves |
F10-000430 | Large Spacer Type 4 – for stable positioning on even surfaces (dia. 24mm) |
F10-000431 | Pipe Spacer Type 5 – for positioning on pipes with a diameter of 18mm |
F10-000432 | Pipe Spacer Type 6 – for positioning on pipes with a diameter of 21mm |
F10-000433 | Cone Spacer Type 7 – for setting the measuring distance |
F10-000434 | Open Cone Spacer Type 8 – for perpendicular positioning in wide openings or holes and on small parts |
F10-000435 | Standard Shape Plastic Spacer Type 9 – for positioning on sensitive, flat surfaces |
F10-000436 | Standard Shape Stainless Steel Spacer Type 10 – a robust spacer for minimal wear with intensive use and for contact with corrosive media. |