Easy Control of Contamination Level in Cleaning and Rinsing Baths
Dyne Testing offers an in-line test instrument for monitoring and controlling the contamination level of liquids used in industrial wash machines and rinsing baths during the industrial cleaning process.
An increasing level of contamination caused by grease or oil left by machined parts in cleaning baths will cause a decrease in the cleaning power of the rinsing media and a high parts cleanliness cannot be guaranteed even if an optimal cleaning agent concentration is used.
The SITA Conspector will detect oils, grease and cooling lubricants in industrial wash and rinsing baths. The instrument enables the operator to carry out quick and simple checks from samples taken from the wash/rinsing bath. The instrument will measure the contamination level found in the liquid by detecting contamination through fluorescence which is excited by UV light from an LED in the sensor head.
Measuring principle –
The UV light or fluorescence light is lead into the liquid by a light guide rod at the sensor head. A photodiode in the sensor head measures the fluorescence intensity. The fluorescence intensity depends on the amount of contamination found in the liquid at the measuring point, i.e. the higher the fluorescence the more contamination found in the liquid.
The optional SITA-ProcessLog Windows based software enables the user to analyse results and create simple graphical and documented measurement reports.
Examples for detectable contaminations:
- Cooling lubricants
- Grease
- Release agents
- Rolling oil
- Deep drawn oils
For additional information or to discuss this product further, please contact our Sales Team.
Features:
- Mobile and robust measuring instrument for flexible use line-side and in the laboratory
- Intuitive operation: simple & fast measurement
- Automatic calibration on reference fluid
Advantages:
- Determination of contamination level at the touch of one button
- Targeted initiation and control of bath replenishment actions
- Easy identification of operation errors that allows the user to change bath treatment actions
- Automatic evaluation of bath conditions due to pre-determined limit values
- Use of measuring instrument independant of used bath chemicals through to a calibration
- Automatic saving of measuring data including date, time and temperature.
Packing List:
SITA ConSpector measuring instrument, carrycase, stand, magnetic stirrer, 2 stainless steel beakers, mains adapter, USB-cable, operating instructions, calibration certificate
Contamination level / Fluorescence intensity | Interface, Display, Memory | |||||||
Measuring range | 1…40,000 | USB interface | Data transfer, power supply & charging of battery | |||||
Max. measuring deviation | 0.5% of measuring range | Display | LCD, 128 x 64 Pixel, illuminated | |||||
Memory | permanent: measuring parameter / data 255 profiles, 8191 measuring values per profile | |||||||
Liquid temperature | ||||||||
Measuring range | 0…100°C | Ambient Conditions | ||||||
Max. measuring deviation | 0.5% of measuring range | Acceptable ambient temperature (storage/operation) | (-20…60)°C / (10…50)°C | |||||
Acceptable ambient conditions | rel. humidity < 70%; air pressure (300…1060) hPa | |||||||
Current supply | ||||||||
Mains adapter | 5 V / 500mA (USB) | Housing, Dimensions, Weight | ||||||
Battery (Lion, intergrated) | 3.6V /1950 mAh | Housing | Aluminium, IP 51 | |||||
Max. power consumption | ca. 2.5W | Dimensions (WxHxD) | ||||||
Excitation diode | 365nm, max. 150 mW | Basic unit | 129 x 82 x 48mm | |||||
Sensor head | 142 x 50 x 30mm | |||||||
Weight of instrument | 560g |
Order Code | Description |
G02-000005 | SITA-ProcessLog Software for Windows XP/VISTA/7/8 (CD-ROM) licence per device |
G01-000059 | 100ml Stainless steel beakers (5 off) |
G01-000057 | Magnetic stir bar (10 off) |
G01-000039 | Cleaning kit |